Caliber F-5300 Dokumentacja

Automatic Scrubber5300Model No.: 300000PAC300000603053Operator and Parts Manual173420Rev. 06 (02-02)FAX: 1–800–678–4240 CUSTOMER SERVICE: 1–800-982

OPERATIONTennant 5300 (03–98)10STEERING HANDLES/BRUSH AND SOLUTIONON SWITCHThe steering handles control the machinedirection, and the brush and solu

OPERATION11Tennant 5300 (03–98)Stopping/Brush and Solution Off: Release thehandles.The steering handles and console height isadjustable.Adjust: P

OPERATIONTennant 5300 (03–98)12SPEED SWITCHThe speed switch allows variable forward speedof the machine.Slow: Turn the switch knob counterclockwise

OPERATION13Tennant 5300 (03–98)PUMP ON LIGHT (OPTION)The pump on light will come on when the EStsolution pump starts.ESt SWITCH (OPTION)The ESt swi

OPERATIONTennant 5300 (03–98)14ON-OFF KEY SWITCH (OPTION)The on-off key switch controls machine powerwith a key. The machine power switch has to beo

OPERATION15Tennant 5300 (03–98)POWER KILL SWITCH (OPTION)The power kill switch halts all power to themachine.Halt: Hit the power kill switch.Resta

OPERATIONTennant 5300 (11–00)16RECOVERY TANK DRAIN HOSEThe recovery tank drain hose is used to drain therecovery tank. The drain hose plug is remove

OPERATION17Tennant 5300 (11–00)SCRUB HEAD PEDALSThe scrub head pedals raise and lower the scrubhead. The scrub brush starts when the scrubhead is l

OPERATIONTennant 5300 (03–98)18SQUEEGEE LEVELING KNOBThe squeegee leveling knob adjusts the deflectionat the ends of the squeegee.Increase: Turn th

OPERATION19Tennant 5300 (11–00)PRE-OPERATION CHECKLISTCheck over this list of items before operating themachine:- Check under the machine for leaks

Tennant 5300 (02–02)2This manual is furnished with each new model. Itprovides necessary operation, maintenanceinstructions and parts list.Read this

OPERATIONTennant 5300 (03–98)20STARTING THE MACHINE1. Turn the machine power on.2. Release the machine parking brake, if yourmachine has this option

OPERATION21Tennant 5300 (03–98)3. Stop the solution flow.4. Turn the machine power off.FOR SAFETY: Before leaving or servicingmachine, stop on leve

OPERATIONTennant 5300 (03–98)226. ESt mode: Open the recovery tank cover.NOTE: If you are going to scrub in the EStmode, the recovery tank can be p

OPERATION23Tennant 5300 (03–98)NORMAL SCRUBBINGD Pick up oversized debris before scrubbing.Pick up pieces of wire, string, twine, etc.,which could

OPERATIONTennant 5300 (11–00)244. Start the solution flow with the solutionswitch.5. Start and lower the scrub brush with thescrub head release peda

OPERATION25Tennant 5300 (03–98)8. Adjust brush pressure for cleaningapplication.DOUBLE SCRUBBINGDouble scrubbing is a method for removing heavyfloo

OPERATIONTennant 5300 (11–00)26STOP SCRUBBING1. Release the steering handles and stop thesolution flow with solution switch.2. Raise the scrub brush

OPERATION27Tennant 5300 (03–98)DRAINING AND CLEANING THE TANKSWhen you are finished scrubbing, or you hear thea change in the vacuum fan sound, an

OPERATIONTennant 5300 (03–98)284. Remove the recovery tank drain hose fromthe mounting clip.5. Remove the drain hose plug while holdingthe hose up,

OPERATION29Tennant 5300 (03–98)8. Rinse the float screen. Remove and cleanthe screen if it is still dirty. Put the screenback in the tank.9. ESt mo

TABLE OF CONTENTS3Tennant 5300 (11–00)TABLE OF CONTENTSSAFETY PRECAUTIONS 4. . . . . . . . . . . . . . . . . . . OPERATION 6. . . . . . . . . . . .

OPERATIONTennant 5300 (03–98)3012. ESt mode: Remove the solution tank drainhose from the mounting clip.13. ESt mode: Remove the drain hose plugwhi

OPERATION31Tennant 5300 (11–00)16. ESt mode: Place the solution tank drainhose back into the mounting clip.17. Close the solution tank cover, and

OPERATIONTennant 5300 (03–98)32POST-OPERATION CHECKLISTCheck over this list of items after you havefinished scrubbing with the machine with themachi

OPERATION33Tennant 5300 (11–00)- Drain and clean the recovery tank.- ESt machines: Drain and clean thesolution tank.- Check the vacuum hoses for o

OPERATIONTennant 5300 (03–98)34MACHINE TROUBLESHOOTINGProblem Cause RemedyTrailing water – poor or no waterpickupWorn squeegee blades Rotate or repl

OPERATION35Tennant 5300 (03–98)OPTIONSVACUUM WANDThe vacuum wand uses the machine’s vacuumsystem. The vacuum hose allows pick-up of spillsthat are

OPERATIONTennant 5300 (03–98)364. Connect the vacuum wand hose and thesqueegee suction hose with the adapter.5. Turn the machine power on.6. Lower t

OPERATION37Tennant 5300 (03–98)8. When finished, raise the squeegee to shutoff the vacuum.9. Turn the machine power off.10. Remove the vacuum hose

OPERATIONTennant 5300 (03–98)38POWER WANDThe power wand uses the machine’s vacuum andsolution systems. The power wand allowsscrubbing of floors that

OPERATION39Tennant 5300 (03–98)3. Connect the vacuum wand hose and thesqueegee suction hose with the adapter.4. Attach the end of solution hose to

SAFETY PRECAUTIONSTennant 5300 (02–02)4This machine is intended for industrial andcommercial use. It is suited to scrub hardfloors in an indoor env

OPERATIONTennant 5300 (03–98)407. Lower the squeegee with the squeegeelever to turn the vacuum system on.8. Switch the power wand on.9. Squeeze the

OPERATION41Tennant 5300 (03–98)If the cleaning tool is hard to push, or is notpicking up the solution very well, adjust theroller wheels on the too

OPERATIONTennant 5300 (03–98)4214. Remove the vacuum hose from thesqueegee suction hose.15. Disconnect the other ends of the solutionand vacuum hose

MAINTENANCE43Tennant 5300 (11–00)MAINTENANCE1234567891011MAINTENANCE CHARTNo. ofServiceInterval Key Description Procedure Lubricant PointsDaily 2 S

MAINTENANCETennant 5300 (03–98)44LUBRICATIONREAR CASTERThe rear caster has one grease fitting on thecaster swivel. Lubricate the caster with a grea

MAINTENANCE45Tennant 5300 (03–98)Never add acid to the batteries, only distilledwater. Always keep the battery caps on, exceptwhen adding water or

MAINTENANCETennant 5300 (11–00)463. Lift up the recovery tank to get access to thebatteries.NOTE: The recovery tank must be empty.4. Before chargi

MAINTENANCE47Tennant 5300 (11–00)8. After the charger has turned off, unplug thecharger from the wall outlet.9. Unplug the charger connector from t

MAINTENANCETennant 5300 (03–98)484. If the skirt needs to be adjusted, loosen theskirt band clamp and move the skirt up ordown to touch the floor.N

MAINTENANCE49Tennant 5300 (03–98)SCRUB BRUSHThe scrub brush should be checked daily for wireor string tangled around the brush or brush drivehub. T

SAFETY PRECAUTIONS5Tennant 5300 (11–00)The following safety labels are mounted on themachine in the locations indicated. If these or anylabel become

MAINTENANCETennant 5300 (03–98)505. Press down on the brush lock pin.6. Turn the brush clockwise. The brush willdrop off the brush drive hub.7. Pul

MAINTENANCE51Tennant 5300 (03–98)SOLUTION SYSTEMRECOVERY TANKThe recovery tank stores recovered solution. Therecovery tank should be drained and cl

MAINTENANCETennant 5300 (03–98)52SQUEEGEEThe squeegee channels water into the vacuumfan suction. The front blade channels the water,and the rear bl

MAINTENANCE53Tennant 5300 (03–98)4. Loosen the two mounting thumbscrews.5. Pull the squeegee off the machine.INSTALLING THE SQUEEGEE1. Make sure th

MAINTENANCETennant 5300 (03–98)545. If the deflection is not the same over the fulllength of the blade, turn the squeegeeleveling knob counter-cloc

MAINTENANCE55Tennant 5300 (03–98)SQUEEGEE BLADESThe squeegee has two squeegee blades. Thefront blade has two wiping edges. To use both ofthem, rota

MAINTENANCETennant 5300 (03–98)56REPLACING OR ROTATING THE REARSQUEEGEE BLADE1. Turn the machine power off and set theparking brake if your machine

SPECIFICATIONS57Tennant 5300 (03–98)SPECIFICATIONSGENERAL MACHINE DIMENSIONS/CAPACITIESItem Dimension/capacityLength 1181 mm (46.5 in)Width (less s

ELECTRICAL DIAGRAMSTennant 5300 (11–00)58Fig. 1 – Ladder Diagram7 ACHARGERPLUGSWITCHHOURMETERKEYSWITCHEMERGENCYSTOPBUTTON–BLK––BLK––20– RED–32– GRN

ELECTRICAL DIAGRAMS59Tennant 5300 (11–00)Fig. 2 – Electrical Diagram–36––14––13– BLK–BLK–24VDC–RED––8– RED–57–BLK–72– RED–1– BLKBLK–50––5

OPERATIONTennant 5300 (04–99)6OPERATOR RESPONSIBILITY- The operator’s responsibility is to take careof the daily maintenance and checkups ofthe mach

HOW TO ORDER PARTSTennant 5300 (11–00)60PLACING AN ORDERThe components used in this machine have beencarefully selected for performance and safety.

PARTS LIST61Tennant 5300 (05–01)REPLACEMENT BRUSHES AND PAD DRIVER GROUP234678910175REF PART # DESCRIPTION QTY.∇ 1 222301 BRUSH ASM, 20” NYLON 1Y 2

PARTS LISTTennant 5300 (05–01)62SOLUTION TANK AND VACUUM MOTOR GROUP234567891011112 131415161819202122232425262728293031323334353637383940414243444

PARTS LIST63Tennant 5300 (05–01)SOLUTION TANK AND VACUUM MOTOR GROUPREF PART # DESCRIPTION QTY.1 602698 TANK, SOLUTION, TEAL 12 14880.5 WASHER, 5/1

PARTS LISTTennant 5300 (05–01)64SOLUTION CONTROL GROUP3456789101111213141516171819202122232425262728228285HomeFind...Go To..

PARTS LIST65Tennant 5300 (05–01)SOLUTION CONTROL GROUPREF PART # DESCRIPTION QTY.1 630057 BRACKET, SOL. ADJ. KNOB 12 601104000 FITTING–E90, .50” HO

PARTS LISTTennant 5300 (05–01)66RECOVERY TANK GROUP910411112391516118192021222324253127282930421724563336341312373835142637440832HomeFind...Go To..

PARTS LIST67Tennant 5300 (05–01)RECOVERY TANK GROUPREF PART # DESCRIPTION QTY.∇ 610936 KIT, RECOVERY TANK,TEAL (FOR MACHINESMANUFACTURED BEFORE11–0

PARTS LISTTennant 5300 (05–01)68CONSOLE GROUP24325678910111121314151617181920212223242526282930333343536126717637423839402314125494445434647485027H

PARTS LIST69Tennant 5300 (05–01)CONSOLE GROUPREF PART # DESCRIPTION QTY.∇ 610923 KIT, CONSOLE, TEAL(FOR MACHINESMANUFACTURED BEFORE11–00)1Y 1 61092

OPERATION7Tennant 5300 (11–00)MACHINE COMPONENTSACDEFGHIJKLBCONMP0946309181A. Solution Tank I. Recovery Tank Drain HoseB. Recovery Tank J. Console

PARTS LISTTennant 5300 (05–01)70CONSOLE PANEL GROUP2711112131415161718192021222324252627364303128109335298432HomeFind...Go To..

PARTS LIST71Tennant 5300 (05–01)CONSOLE PANEL GROUPREF PART # DESCRIPTION QTY.1 602477 PLATE, SWITCH 12 630422 DECAL, BATT CHARGE 13 140000 WASHER,

PARTS LISTTennant 5300 (02–02)72MAIN FRAME GROUP234567910111213141537232425262728303132343536272984121413121416171819201223949494246454038444243414

PARTS LIST73Tennant 5300 (02–02)MAIN FRAME GROUPREF PART # DESCRIPTION QTY.1 630131 FRAME, 20” 12 200160017 NUT, M8 13 630045 BRACKET, LIFT, SQUEEG

PARTS LISTTennant 5300 (05–01)74SCRUB HEAD LIFT GROUP3456710111121314171921222324252627293631323234353788171528151519101515815101012121213131312131

PARTS LIST75Tennant 5300 (05–01)SCRUB HEAD LIFT GROUPREF PART # DESCRIPTION QTY.1 200031444 SCREW, M6X1.0X30 12 579029 NUT, M6X1.0 13 578244000 WAS

PARTS LISTTennant 5300 (05–01)76SCRUB BRUSH DRIVE GROUP2345671891017131115161812201911222114142728292324252630HomeFind...Go To..

PARTS LIST77Tennant 5300 (05–01)SCRUB BRUSH DRIVE GROUPREF PART # DESCRIPTION QTY.∇ 1 605054 DMOTOR, ELE, 24VDC.75HP 270RPM(FOR BREAKDOWN SEEPAGE 9

PARTS LISTTennant 5300 (05–01)78SCRUB BRUSH DOWN PRESSURE GROUP2347910116158121319202019211817161415HomeFind...Go To..

PARTS LIST79Tennant 5300 (05–01)SCRUB BRUSH DOWN PRESSURE GROUPREF PART # DESCRIPTION QTY.1 630354 COUPLER,DOWN–PRESSURE SHOCK12 630197 BRACKET, DO

OPERATIONTennant 5300 (03–98)8CONTROL PANEL SYMBOLSThese symbols are used to identify controls anddisplays on the machine: Slow ESt (Extended Scrub

PARTS LISTTennant 5300 (05–01)80SQUEEGEE LIFT GROUP234578910112131415161819202122232427281921962021191711252526262930HomeFind...Go To..

PARTS LIST81Tennant 5300 (05–01)SQUEEGEE LIFT GROUPREF PART # DESCRIPTION QTY.1 630151 ARM, LIFT, SQUEEGEE 12 630427 BRACKET, SQGE SHEAVE 13 630426

PARTS LISTTennant 5300 (05–01)82SQUEEGEE GROUP23456891111214151618192022232425262829303234333116521381324313142127383536717103734HomeFind...Go To..

PARTS LIST83Tennant 5300 (05–01)SQUEEGEE GROUPREF PART # DESCRIPTION QTY.∇ 630806 ASSY, SQUEEGEE 11 630339 DHOSE ASSY, SQGE 12 630333 STRAP, SQGE H

PARTS LISTTennant 5300 (05–01)84BATTERY AND CHARGER GROUP2311REF PART # DESCRIPTION QTY.1 130869 DBATTERY, 12V 130AH(WET)2600594 BATTERY, 12V 130AH

PARTS LIST85Tennant 5300 (05–01)BATTERY CABLE GROUP2345121317658910119REF PART # DESCRIPTION QTY.1 630118 CABLE, BATTERY,W/CHARGE PLUG, RED12 63011

OPTIONSTennant 5300 (05–01)86NON–POWER WAND ASSEMBLY23456789101111254REF PART # DESCRIPTION QTY.∇ 630732 WAND ASM., NON–POWER 1Y 1 630269 BUMPER, M

OPTIONS87Tennant 5300 (05–01)POWER WAND ASSEMBLY2345678910111121314151617181920212225131222REF PART # DESCRIPTION QTY.∇ 579908 WAND ASM., POWER 1Y

OPTIONSTennant 5300 (11–00)88DELUXE POWER WAND ASSEMBLY134567891011121314151617181920222324252621227HomeFind...Go To..

OPTIONS89Tennant 5300 (05–01)DELUXE POWER WAND ASSEMBLYREF PART # DESCRIPTION QTY.∇ 578905000 WAND ASM., DELUXEPOWER1Y 1 578060000 WAND, DOUBLE BEN

OPERATION9Tennant 5300 (03–98)CONTROLS AND INSTRUMENTSBDEFGHIJKLMNAOALPQRSC09580A. Steering Handles/Brush and Solution On SwitchB. Battery Discharg

OPTIONSTennant 5300 (05–01)90NON–POWER WAND HOSE ASSEMBLY1223REF PART # DESCRIPTION QTY.∇ 630739 HOSE ASM., NON–POWERWAND1Y 1 578276000 HOSE, VACUU

OPTIONS91Tennant 5300 (05–01)POWER WAND HOSE ASSEMBLY1234562347REF PART # DESCRIPTION QTY.∇ 578903000 HOSE ASM., POWER WAND 1Y 1 578318000 FITTING,

OPTIONSTennant 5300 (11–00)92ACCESSORY CONSOLE GROUP2345678910111, 122613141516171819202122232421105192527HomeFind...Go To..

OPTIONS93Tennant 5300 (05–01)ACCESSORY CONSOLE GROUPREF PART # DESCRIPTION QTY. 607486 KIT, KEY SWITCH/HOURMETER1 607487 KIT, EST/KEY SWITCH/HOUR

OPTIONSTennant 5300 (05–01)94WAND PUMP PLUMBING GROUP23456789101119141516171819201299132221REF PART # DESCRIPTION QTY.1 630136 PUMP, 24VDC 12 63033

OPTIONS95Tennant 5300 (05–01)ESt PLUMBING GROUP2379101114125864REF PART # DESCRIPTION QTY.1 630136 PUMP, 24VDC 12 630137 SENSOR, WATER LEVEL 13 605

OPTIONSTennant 5300 (05–01)96SOUND KIT456156622236REF PART # DESCRIPTION QTY.∇ 630735 KIT, SOUND LOW DB 1Y 1 600393 SCREW, M5 X 40MM FLTHD 4Y 2 200

BREAKDOWNS97Tennant 5300 (11–00)ELECTRIC MOTOR BREAKDOWN2345678914REF PART # DESCRIPTION QTY.∇ 605054 MOTOR, .75HP 270RPM24VDC1Y1610890 LEAD ASSEM